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April 29, 2025
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Customized Logistics Solution for Leading Bearing Manufacturer
ClientIndia’s Leading Bearing Manufacturer
Challenge
- Efficient storage capacity and resource management to handle increased demand.
- Challenges in auto-packing and optimizing bin storage for higher capacity.
- Need for additional space and manpower for new VSM (Vendor-Managed Inventory) business.
- High inventory accuracy and reduction in customer complaints.
Solution
Allcargo Supply Chain provided a tailored logistics solution that addressed the client’s unique needs for storage, order processing, and inventory accuracy. Key aspects of the solution included:
- Optimized Storage Configuration: Implemented a narrow aisle setup to efficiently manage 4,500 pallet positions, maximizing storage capacity.
- Enhanced Auto-Packing: Developed solutions to overcome auto-packing challenges and improve efficiency in order fulfilment.
- Bin Storage Expansion: Increased bin storage capacity by replacing pallets, enabling more efficient use of space.
- Dedicated Resources for VSM Business: Provided additional manpower and resources to manage the client’s expanding VSM operations.
Facts & Figures
Storage4,500 pallet positions with narrow aisle configuration.SKU Count1,200+ SKUs managed with precision.Order VolumeAverage of 450 orders per day, with peak handling of 850 orders at month-end.Inventory AccuracyMaintained 100% stock accuracy over the past year.Increased Bin CapacityEnhanced bin storage by replacing pallets (3 ply to GSP).
Achievements
- Highest-ever single-day sales
- Incentivized for achieving 2022 KPI targets
Customer Value Proposition
Allcargo Supply Chain delivered significant value to the client across three main areas:
Innovation in Stores Management & Order Processing
Reduced lead time, enabling faster delivery of goods to dealers.
Enhanced Inventory Management
Supported inventory management practices that reduced variances and improved accuracy.
Increased Productivity
Achieved zero BBND (Bin-Balancing No Discrepancies) month after month, ensuring consistent productivity and error-free processes.
